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Colour variation

Concrete is a mixture of materials, the variability of which can influence the colour of the finished concrete. However, if the same sources of materials are maintained throughout a contract, these inherent variations should not alter the final colour significantly. A mottled surface is, to some extent, indicative of a well compacted concrete. Some variation in colour, even with nominally the same concrete, is impossible to avoid. Concrete will never be a monotone block colour as would be expected, for example, from a painted surface.

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jonnyhough

Safe concrete pumping

Concrete in pump pipelines is often under considerable pressure, so that the safety of site staff must be considered. The pump should be stopped, and if possible reversed, while pipes are being disconnected. Flexible end sections of pipes may move violently when a cleaning plug is passed through and operatives should be kept well clear. Falsework should be designed to accommodate the vibration and additional loading caused by pipelines resting on it.

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jonnyhough

Sampling and testing fresh concrete

The sampling and testing of fresh concrete for consistence (workability) and casting cubes for strength testing must be carried out correctly so that the results are representative of the concrete supplied.

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jonnyhough

Construction of composite slabs with steel decking

The most common application for composite slabs on steel decking is in steel framed buildings. Composite slabs are generally a quick and economical form of construction, but there are aspects of their design, construction and performance that need to be considered carefully if problems in construction are to be avoided. There had been a number of cases of decking bending and collapsing during concreting, and in a few of these cases operatives had fallen through the resultant opening. Guidance on aspects of the construction of composite slabs is given in Concrete Society Technical Report 75, Composite concrete slabs with steel decking.

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jonnyhough

Finishes for composite slabs with steel decking

It is generally not possible to construct composite slabs to tight level to datum and flatness tolerances due to the deflection of the supporting beams and the flexibility of the steel decking. Thus tight tolerances should not be specified for the top surface. If tight surface regularity tolerances are required, it may be necessary to apply screeds or levelling compounds. Tolerances may also be influenced by the method of construction. In many buildings tight flatness and level tolerances will not be required as the composite slab will be covered by thicker floorings or raised access (computer) floors.

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jonnyhough

Other textured finishes

Turf drag finish
Turf drag surface finish is produced by trailing an inverted section of artificial turf across the surface on a device that controls time and rate. Striations are 1.5–3mm deep depending on the number of blades in the mat.

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jonnyhough

Brushed finish

A brushed finish is obtained by pulling a brush over the surface of the fresh concrete, after the surface has been levelled. The type of finish obtained will depend upon the coarseness of the brush bristles and the length and shape of the tufts. Coarse texture is given by stiff-bristled brooms, softer bristles giving medium and light textures. Brushes can have plastic bristles or steel tines of varying gauge and density. Normal manual sweeping brooms produce an unsatisfactory texture for finishing concrete surfaces and should not be used

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jonnyhough

Floated and trowelled finishes

Floated and trowelled finishes

Prior to the introduction of power tools, a floated finish was that produced by a large, generally wooden or sometimes metal, hand float moved over the surface when the concrete was still plastic. This produced a flattish slightly textured surface which often contained float marks. Nowadays, the operation is carried out using powered machines fitted with either a large circular pan or large flat metal floats. Power floating is generally carried out later than hand floating as the concrete needs to take the weight of the machine. A simple test is when the heal of a boot leaves only a slight impression, say 3mm. Power-floating produces a similar surface to hand floating, with a slightly textured surface often with circular swirl marks from the floating operation. This operation is sometimes called panning.

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jonnyhough

Tamped finish

A tamped finish for unformed surfaces is produced by raising and lowering the compacting beam in its final pass to produce a surface with ridges at a fairly regular spacing of 20 to 30mm and up to 5mm high. Generally the grooves should be in the direction of drainage falls and on ramps (for example in car parks) should follow a chevron pattern. If the tamped finish is too heavy, it will impede drainage and lead to contaminants being trapped in the bottom of the grooves.

It should be noted that it is difficult to maintain an even distribution of ridges. In addition there will be variations from pour to pour, due to

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jonnyhough

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